
iWelcome Aboard!Proper care and maintenance is an important part in keeping your Mercury Product operating atpeak efficiency for maximum performance a
WARRANTY INFORMATION4DURATION OF COVERAGE: This limited corrosion warranty provides coverage for three (3) years fromeither the date the product is fi
WARRANTY INFORMATION5DISCLAIMERS AND LIMITATIONS:THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE ARE EXPRESSLY DISCLAIME
WARRANTY INFORMATION610. Participating in or preparing for racing or other competitive activity or operating with a racing typelower unit.11. Engine n
GENERAL INFORMATION7Boater's ResponsibilitiesThe operator (driver) is responsible for the correct and safe operation of the boat an
GENERAL INFORMATION8U.S. COAST GUARD CAPACITYMAXIMUM HORSEPOWER XXXMAXIMUM PERSON CAPACITY (POUNDS) XXXMAXIMUM WEIGHT CAPACITY XXXob00306High‑Spee
GENERAL INFORMATION9Read the following Safety Information before proceeding.Important Safety Information: The purpose of a lanyard stop switc
GENERAL INFORMATION10Whenever a boat is moving (coasting) and the outboard gear shift is in neutral position, there is sufficientforce by the water on
GENERAL INFORMATION11ob00313Wave And Wake JumpingOperating recreational boats over waves and wake is a natural part of boating. However, when thi
GENERAL INFORMATION12ob00315! WARNINGTo avoid serious injury or death from all or part of an outboard coming into the boat after striking afloating or
GENERAL INFORMATION13GOOD VENTILATIONVentilate passenger area, open side curtains, or forward hatches to remove fumes.ob00316Example of desired air fl
iiGeneral steering system ABYC P‑17The following applies to all product covered by this manual:Safety of Machinery Directive 98/37/ECPrinciples of saf
GENERAL INFORMATION14! WARNINGCheck with your dealer before installation of accessories. The misuse of acceptable accessories orthe use of unacceptabl
GENERAL INFORMATION15S ee rrial NumbMAXRPMHPLBKWKG20XXXXOTXXXXXXXXXXabcedob01322a - Serial numberb - Model yearc - Model designationd - Year manufactu
GENERAL INFORMATION16Models 200/225/250/275Engine Oil Capacity With OilFilter Replacement7.0 liters (7.4 qt)Battery Rating1000 Marine Cranking Amps (M
INSTALLATION17Installing Outboard! WARNINGBefore operation, the outboard must be correctly installed with the required mounting hardware asshown. Fail
INSTALLATION18ob01312Maximum Static WaterlineThe static waterline, with boat at rest, must be below the "MAX STATIC WATERLINE" mark on the i
INSTALLATION19Check full‑throttle RPM, using an accurate tachometer, with the engine trimmed out to abalanced‑steering condition (steerin
TRANSPORTING20Trailering Boat/OutboardWhen transporting the boat on a trailer, the outboard should be positioned and/or supported in one ofthe followi
TRANSPORTING21ob01267Additional clearance may be required for railroad crossings, driveways and trailer bouncing. Refer toyour local dealer for recomm
FUEL AND OIL22Fuel RecommendationsIMPORTANT: Use of improper gasoline can damage your engine. Engine damage resulting from theuse of improper gasoline
FUEL AND OIL23IMPORTANT: When operating a Mercury Marine engine on gasoline containing alcohol, storage ofgasoline in the fuel tank for lo
TABLE OF CONTENTSiiiWARRANTY INFORMATIONTransfer Of Warranty...
FUEL AND OIL243. Remove the top cowl. Refer to Maintenance ‑ Cowl Removal And Installation.4. Pull out the dipstick. Wipe the dipstick end with a clea
FEATURES AND CONTROLS25Remote Control FeaturesPANEL MOUNT FEATURES3409+-abcdhefga - Lanyard/lanyard stop switch ‑ Refer toGeneral Information ‑ Lanyar
FEATURES AND CONTROLS26CONSOLE MOUNT FEATURES - SINGLE ENGINE+-3410abcdefgiha - Control handle ‑ Forward (F), Neutral(N), Reverse (R).b - Trim/tilt sw
FEATURES AND CONTROLS27CONSOLE MOUNT FEATURES - DUAL ENGINE3411acdefgij+-ACTIVESYNCbTHROTTLEONLYSTATION SELECTha - Trim/tilt switch ‑ Refer to Power T
FEATURES AND CONTROLS28SLIM BINNACLE CONSOLE MOUNT FEATURES - SINGLE ENGINE+STARTSTOP14637abcdefgha - Control handle ‑ Forward (F), Neutral(N), Revers
FEATURES AND CONTROLS29SHADOW MODE REMOTE CONTROL FEATURESACTIVESYNCTHROTTLEONLYSTATION SELECTNEUTRALSELECT14642defghcijba+a - Trim/tilt switch ‑ Refe
FEATURES AND CONTROLS30Port Engine Center Engine Starboard EngineControl HandleFunctionRunning Running RunningPort engine throttleand shift = controll
FEATURES AND CONTROLS31Port Engine Center Engine Starboard EngineControl HandleFunctionOff Off RunningStarboard enginethrottle and shift =controlled b
FEATURES AND CONTROLS32Warning HornFunction Sound DescriptionLow battery Four beeps every 2minutesBattery charging unable tokeep up with demand.Raise
FEATURES AND CONTROLS33Warning HornFunction Sound DescriptionEngine overspeed Continuous The warning horn isactivated any time theengine speed exceeds
TABLE OF CONTENTSivPower Trim and Tilt...
FEATURES AND CONTROLS34Power Trim and TiltThe outboard has a trim/tilt control called power trim. This enables the operator to easily adjust thep
FEATURES AND CONTROLS35• Lift the bow higher out of the water.• Generally increase top speed.• Increase clearance over submerged objects or a shallow
FEATURES AND CONTROLS36ob01143NOTE: The manual tilt release valve must be tightened before operating the outboard to prevent theoutboard from tilting
OPERATION37Pre‑Starting Check List• Operator knows safe navigation, boating, and operating procedures.• An approved personal flotation device of
OPERATION38! CAUTIONNever start or operate your outboard (even momentarily) without water circulating through all thecooling water intake holes
OPERATION39FNR3413NOTE: The engine can be started by using the ignition key or the start/stop button located on the remotecontrol handle.6. Ignition k
OPERATION4034161. Move the control handle into neutral position.2. Depress shift lock button, press and hold the throttle only button while moving the
OPERATION41ob00348NOTE: The engine will not start unless the lanyard is set to the "RUN" position.4. Set the lanyard stop switch to the &quo
OPERATION42ACTIVE3418THROTTLEONLYSTATION SELECTWarming up engineThrottle Only/Station Select Button ‑ This feature allows the boat operator to increas
OPERATION43ob013102. Check the engine oil level.ob006673. Open fuel tank vent on manual venting type tanks.ob00348NOTE: The engine will not start unle
TABLE OF CONTENTSvBattery Will Not Hold Charge...
OPERATION446. Turn the ignition key to "START" position and release the key. The electronic starting system willautomatically crank the engi
OPERATION45SLIM BINNACLE - SINGLE ENGINE STARTING PROCEDUREBefore starting, read the Pre‑Starting Check List, Special Operating Instructions, and Engi
OPERATION46FNR3417NOTE: The engine can be started by using the ignition key or the start/stop button located on the remotecontrol panel.6. Ignition ke
OPERATION47Warming up engineThrottle Only/Station Select Button ‑ This feature allows the boat operator to increase engine RPM forwarm‑up, without shi
OPERATION48ob006673. Open fuel tank vent on manual venting type tanks.ob00348NOTE: The engines will not start unless the lanyard is set to the "R
OPERATION49ACTIVESYNCTHROTTLEONLYSTATION SELECTNEUTRALSELECT14657Warming up enginesThrottle Only/Station Select Button ‑ This feature allows the boat
OPERATION503427FNR• When shifting, always stop at neutral position and allow the engine speed to return to idle.• Panel mount remote control requires
OPERATION51The active light is illuminated at the remote control station that is in control of the engine.! WARNINGAvoid serious injury or death from
OPERATION523434ACTIVESYNCSTATION SELECTTHROTTLEONLYTo disengage, move one or both control handles until they are more than 5° apart, reduce engine spe
OPERATION534. Turn screw towards "+" to increase friction or towards "–" to decrease friction.5. Reinstall cover.
vi
MAINTENANCE54Outboard CareTo keep your outboard in the best operating condition, it is important that your outboard receive theperiodic inspections a
MAINTENANCE55The owner/operator is not to modify the engine in any manner that would alter the horsepower or allowemissions levels to exceed their pre
MAINTENANCE56• Check power trim fluid. See Checking Power Trim Fluid.•Replace high pressure in‑line fuel filter1.• Replace spark plugs at first 300 ho
MAINTENANCE571. Pull up on the top cowl lock latch.ob013242. Pull top cowl forward and lift off.3. Pull lower cowl release latch up.4. Remove rear cow
MAINTENANCE58ob016713. Place top cowl into position over engine, front first. Ensure cowl fits properly into the rubber seal.4. The top cowl will lock
MAINTENANCE59DTS Battery SpecificationsIMPORTANT: Do not use deep cycle batteries for the main engine starting battery.IMPORTANT: Boating industry
MAINTENANCE60Place decal on or near battery box for future service reference. 5/16" and 3/8" hex nuts supplied for wing nut replacement.
MAINTENANCE6136654. Wash air filter assembly in warm soap water.5. Dry filter assembly with compressed air.6. Apply 4‑Cycle Outboard Oil on rag or tow
MAINTENANCE623664abcda - Crankcase ventilation hoseb - Fuel System Module (FSM) purgevalve hosec - Filter assemblyd - Clamp screwFuel System! WARNINGA
MAINTENANCE633470! CAUTIONFuel vapor vent system is under pressure. Cover valve assembly with a rag or towel to prevent fuelor fuel vapor spray. Relie
WARRANTY INFORMATION1Transfer Of WarrantyThe limited warranty is transferable to a subsequent purchaser, but only for the remainder of the unusedporti
MAINTENANCE64ob01253Filter Draining1. Slide filter holder up to release from bracket. Hoses and wire harness can remain attached to filterholder.2. Ti
MAINTENANCE65ob01258Corrosion Control AnodeThe outboard has corrosion control anodes at different locations. An anode helps protect the outboardagains
MAINTENANCE66ob016724. Pull propeller straight off shaft. If propeller is seized to the shaft and cannot be removed, havethe propeller removed by an a
MAINTENANCE67ob00422Spark Plug Inspection and Replacement1. Remove top and rear cowlings. Refer to Cowl Removal and Installation.2. Disconnect the six
MAINTENANCE68Tube Ref No. Description Where Used Part No.81 Anti-SeizeCompoundSpark plug threads 92-881091K17. Clean area of spark plug seat.8. Before
MAINTENANCE692. Remove the plastic cover from the fuse holder.3. Remove fuse puller from fuse holder.4. Remove suspected blown fuse to determine if th
MAINTENANCE70• Belt surfaces roughened.• Signs of wear on edges or outer surfaces of belt.Checking Power Trim Fluid1. Tilt outboard to the full up pos
MAINTENANCE71ob01527 abca - Power steering coverb - Fill capc - Fill/full levelTube Ref No. Description Where Used Part No.138Synthetic PowerSteering
MAINTENANCE72Crankcase Oil Pump 91‑90265A 511591Aids in the removal of engine oilwithout draining the crankcase.DRAIN METHOD1. Tilt outboard out/up pa
MAINTENANCE73CHANGING OIL FILTERIMPORTANT: To reduce or prevent oil spillage when removing the oil filter ensure that the outboard isupright (not tilt
WARRANTY INFORMATION23. A copy of the Warranty Registration Card, designated as the Purchaser's Copy, MUST be givento you immediately after the c
MAINTENANCE74ob012502. Reinstall oil fill cap.3. With outboard in water or cooling water flush hose connected, idle engine for five minutes to checkfo
MAINTENANCE75GEARCASE LUBRICANT RECOMMENDATIONMercury or Quicksilver High Performance Gear Lubricant.CHECKING LUBRICANT LEVEL AND REFILLING GEARCASE1.
STORAGE76Storage PreparationThe major consideration in preparing your outboard for storage is to protect it from rust, corrosion, anddamage caused by
STORAGE77Tube Ref No. Description Where Used Part No.119Storage Seal RustInhibitorSpark plug holes92-802878Q56• Actuate key/push button start swit
TROUBLESHOOTING78Starter Motor Will Not Crank the EnginePOSSIBLE CAUSES• Lanyard stop switch not in "RUN" position.• Blown 5 Amp fuse. Check
TROUBLESHOOTING79Performance LossPOSSIBLE CAUSES• Overheating ‑ Warning horn not working.• Low oil pressure. Check oil level.• Throttle not opening fu
OWNER SERVICE ASSISTANCE80Local Repair ServiceAlways return your outboard to your local authorized dealer should the need for service arise. Only heha
OWNER SERVICE ASSISTANCE81Australia, PacificTelephone (61) (3) 9791‑5822 Mercury Marine Australia132-140 Frankston RoadDandenong, Victoria 3164Austral
WARRANTY INFORMATION3HOW TO OBTAIN WARRANTY COVERAGE: The customer must provide Mercury with a reasonableopportunity to repair, and reasonable access
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